Fridge replacement


Paul Larter
 

The fridge on Naia, 1999 build, started losing gas and thus not work in December last year. Naturally the timing was just before Christmas, the hottest time of the year when everyone goes on holiday here in Australia. A fridge unit of that age is not worth spending too much money on to repair, when the cost of a complete new unit is not all that much more. (Here in Oz anyway). So I looked for a replacement. To replace with a similar unit proved to be difficult as I couldn’t get pre-charged pipes of a sufficient length, 6.5 metres, to connect the compressor to the evaporator unit.
However, a local company, Ozefridge, could supply an electric eutectic unit made to measure, so I ordered one. You can look them up at  https://www.ozefridge.com/  The setup I fitted has a 5 litre tank of 50% anti freeze in the fridge and a water and air cooled compressor in the aft lazarette
The tank fitted perfectly in a portrait position in the fridge. I had to make a new shelf, as the eutectic tank is much thinner than the old evaporator, so more room in the fridge.
The water cooling option uses the aft water tank as a heat sink in very hot conditions as well as air cooling. So far it has not been needed as by the time I had everything working, we had a Covid lockdown in the area where the boat is kept and by the time that was over, the weather had cooled down a bit.
Performance so far is excellent. The compressor is quiet and takes about 3 hours to take the tank from ambient temp. to minus 12 Celsius. from then on, it comes back on when the tank reaches minus 7 which takes hours. At night it doesn’t seem to switch on at all, but as soon as the sun hits the solar panel in the morning, a voltage sensor switches it on. There is a small computer fan in the fridge to circulate the cold air.
 
Beware if you replace a fridge unit. The 2 inch duct pipe for the copper piping from the compressor to the fridge is NOT one piece. There is a gap of about 700 mm or just over 2 feet where the aft hanging locker on the starboard side is. They are also not in line, with the aft duct lower than the forward one. I had to take out the floor of the locker to get the pipes through. You may not have to do this if you know what to expect, which I didn’t.
If anyone is interested in this project and would like more info. I’m happy to write more and give the details and pictures.
   Paul
  Sydney
  Naia C400 165


Doug Burr
 

Interesting.... what is the amperage draw on the unit? Engel makes a ice box conversion unit which would draw less than 3 amps.
Doug Burr #104


On Jun 7, 2021, at 6:25 PM, Paul Larter <larterfamily@...> wrote:


The fridge on Naia, 1999 build, started losing gas and thus not work in December last year. Naturally the timing was just before Christmas, the hottest time of the year when everyone goes on holiday here in Australia. A fridge unit of that age is not worth spending too much money on to repair, when the cost of a complete new unit is not all that much more. (Here in Oz anyway). So I looked for a replacement. To replace with a similar unit proved to be difficult as I couldn’t get pre-charged pipes of a sufficient length, 6.5 metres, to connect the compressor to the evaporator unit.
However, a local company, Ozefridge, could supply an electric eutectic unit made to measure, so I ordered one. You can look them up at  https://www.ozefridge.com/  The setup I fitted has a 5 litre tank of 50% anti freeze in the fridge and a water and air cooled compressor in the aft lazarette
The tank fitted perfectly in a portrait position in the fridge. I had to make a new shelf, as the eutectic tank is much thinner than the old evaporator, so more room in the fridge.
The water cooling option uses the aft water tank as a heat sink in very hot conditions as well as air cooling. So far it has not been needed as by the time I had everything working, we had a Covid lockdown in the area where the boat is kept and by the time that was over, the weather had cooled down a bit.
Performance so far is excellent. The compressor is quiet and takes about 3 hours to take the tank from ambient temp. to minus 12 Celsius. from then on, it comes back on when the tank reaches minus 7 which takes hours. At night it doesn’t seem to switch on at all, but as soon as the sun hits the solar panel in the morning, a voltage sensor switches it on. There is a small computer fan in the fridge to circulate the cold air.
 
Beware if you replace a fridge unit. The 2 inch duct pipe for the copper piping from the compressor to the fridge is NOT one piece. There is a gap of about 700 mm or just over 2 feet where the aft hanging locker on the starboard side is. They are also not in line, with the aft duct lower than the forward one. I had to take out the floor of the locker to get the pipes through. You may not have to do this if you know what to expect, which I didn’t.
If anyone is interested in this project and would like more info. I’m happy to write more and give the details and pictures.
   Paul
  Sydney
  Naia C400 165
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Lady Lillian
 

What specific part# did you use?

Cheers, Sean
Lady Lillian #283


Allen W.
 

I REALLY got beat up on my refrigerator replacement on my 1999 Mk1.

The techs took all sorts of cabinetry apart, and long story short, 
the thing to cut our the bottom of the lower ‘angled’ bottom of the right hand cabinet / starboard side,  
leave about a 2” edge all around.  That will give you access to the ridiculous ‘gap’ in the Refrigeration Line set.

With the 2” edge around the bottom of the cabinet/locker you can make an access panel and use the 2” edge to screw to.

I had a bunch of exploratory work and cabinet rebuilding to repair all of that damage.


I meant to post a topic with this in the future with relevant searchable key words,
but I hadn’t gotten around to it yet.


Also, the standard pre-charged Line Sets are 12’. They’re too short by approx 3’.
They must be extended and freon weight recalculated.


My system used:

Dometic CU100 compressor
and VD-152 evaporator


Attached are a few photos of my situation.


- ALLEN

1999 Mk1, #154, San Diego





On Jun 7, 2021, at 6:25 PM, Paul Larter <larterfamily@...> wrote:
 
Beware if you replace a fridge unit. The 2 inch duct pipe for the copper piping from the compressor to the fridge is NOT one piece. There is a gap of about 700 mm or just over 2 feet where the aft hanging locker on the starboard side is. They are also not in line, with the aft duct lower than the forward one. I had to take out the floor of the locker to get the pipes through. You may not have to do this if you know what to expect, which I didn’t.
If anyone is interested in this project and would like more info. I’m happy to write more and give the details and pictures.
   Paul
  Sydney
  Naia C400 165



Paul Larter
 

Hi Doug, The compressor uses about 8 amps, of course this isn’t continuous as once it’s reached cut off point, it takes ages to switch on again.
 
Hi Sean, The unit installed is the AW480. It is delivered in two parts, the compressor and the eutectic tank with piping, insulation and accessory wire attached and is pre-charged with gas. Also all the bits required to connect to the aft water tank, small pump and tubing etc. As I have the invoice in front of me, the price was AUD 2092 or USD 1625 all up.   
   
    Regards
            Paul
 
        Naia 400 165


Doug Burr
 

Interesting ,it all depends on how long in an hour it is running . It could be quite efficient.


On Jun 8, 2021, at 5:31 PM, Paul Larter <larterfamily@...> wrote:


Hi Doug, The compressor uses about 8 amps, of course this isn’t continuous as once it’s reached cut off point, it takes ages to switch on again.
 
Hi Sean, The unit installed is the AW480. It is delivered in two parts, the compressor and the eutectic tank with piping, insulation and accessory wire attached and is pre-charged with gas. Also all the bits required to connect to the aft water tank, small pump and tubing etc. As I have the invoice in front of me, the price was AUD 2092 or USD 1625 all up.   
   
    Regards
            Paul
 
        Naia 400 165